Lightweight, Durable Appliances Designed To Support Effective Snoring Treatment Solutions.
Precision Engineered MRA Nylon Devices for Your Patients
Advanced MRA devices for effective, comfortable snoring treatment.
Nylon Sleep Appliances Explained
Our mandibular advancement devices are digitally manufactured using 3D-printed medical-grade nylon. The ultra-thin, lightweight design maximizes tongue space and improves patient comfort compared to traditional acrylic appliances.
The durable nylon material resists cracking, wear, and breakage, while a vapor-polished surface creates a smooth, fluid-resistant finish for improved hygiene and long-term performance.
The Rationale
Our mandibular advancement devices are fabricated using advanced 3D printing technology and medical-grade laser-sintered nylon. This innovative material allows for an ultra-thin, lightweight design that maximizes tongue space and enhances patient comfort compared to traditional acrylic appliances.
Nylon is highly durable and resistant to cracking, wear, and breakage, allowing the appliance to withstand daily clenching and grinding forces. Our vapor polishing process seals the surface, creating a smooth finish that is more resistant to fluids and stains.
Without Device Airway is Obstructed
With Device Airway is open
PRODUCT PORTFOLIO
Our Range of Solutions
A comprehensive range of nylon sleep appliances engineered for comfort, precision, and reliable snoring and sleep apnea management.
ZenSleep Serene
for Ultra-Smooth, High-Quality Nylon Surfaces.
A highly durable device with a proven screw advancement mechanism that requires no elastic replacements for consistent, effective treatment.
Screw advancement mechanism eliminates consumable replacements.
Strong design built for daily long-term use.
Lightweight nylon structure improves patient comfort.
ZenSleep EMA
for Ultra-Smooth, High-Quality Nylon Surfaces.
Ideal for patients who grind or clench their teeth during sleep.
Strong medical-grade nylon resists wear, cracking, and breakage.
Best suited for patients requiring flexible lateral movement.
ZenSleep TAP
for Ultra-Smooth, High-Quality Nylon Surfaces.
Allows controlled and predictable advancement.
Anterior hook mechanism prevents vertical jaw drop.
Maintains a secure and comfortable fit throughout sleep.
ZenSleep Silensor SL
for Ultra-Smooth, High-Quality Nylon Surfaces.
Ultra-thin construction maximizes tongue space and comfort.
Vapor-polished nylon surface resists fluids, stains, and bacteria.
Less bulky on the sides of the mouth for improved comfort.
Patented Finishing Technique
Smooth and Polished Surface
Vapor polishing is a specialized technique used to improve the surface finish of 3D-printed objects. We have developed a unique vapor polishing formula in which the nylon object is placed in a chamber filled with biocompatible solvent vapors, which gently softens the outer layer of the material. This softening allows for the smoothing of any surface imperfections, resulting in a glossy, polished appearance.
Custom Made
Ultrathin
Lightweight
Hypo- allergenic
BPA FREE
Stainless
Comfortable
Clinical Insight
Is Your Patient at Risk?
OSA Explained
What Is Obstructive Sleep Apnea (OSA) ?
In dental sleep devices, MRA Mandibular Repositioning Appliance are commonly used as a non-invasive treatment option for patients with snoring or mild to moderate OSA. These custom oral appliances reposition the lower jaw forward during sleep, helping to maintain an open airway and improve airflow.
Advanced Material Technology
The nylon construction allows a posterior thickness as thin as 0.5 mm, reducing bulk compared with traditional acrylic appliances and improving appliance acceptance.
Flexible and Comfortable Fit
The lightweight material provides flexibility while maintaining a stable fit, allowing natural jaw movement during sleep.
Durable and Hygienic Appliance Design
Medical-grade nylon offers excellent resistance to cracking, wear, and breakage, allowing the appliance to withstand nightly use and occlusal forces such as clenching or grinding.
Hygienic Surface Finish
The vapor-polishing process seals the nylon surface, creating a smooth and stain-resistant appliance that is impermeable to fluids and free from BPA.
Vapor Polishing Technology
Improved Surface Quality
A specialized vapor-polishing process smooths the outer layer of the nylon appliance, removing surface irregularities and creating a polished finish. This results in improved hygiene, enhanced comfort, and a refined appliance surface.
Common Symptoms of OSA
Did you know that as many as 2 out of 3 people snore?
In addition to raising the risk of high blood pressure, heart disease, and diabetes, untreated OSA can also lead to the following risk factors or symptoms!
Did You Know?
31% of adults have opted for a «sleep divorce,» or sleeping in another bed to accommodate a bed partner.* Snorers were more than twice as likely to be involved in a traffic accident compared to non-snorers.#
*American Academy of Sleep Medicine. (2025). A ‘sleep divorce’ is common among couples. # Taipei Times. (2007). Study finds snorers have higher risk of accidents
CONTACT
With ultra-thin, lightweight construction and high-strength medical-grade nylon, ZenSleep appliances provide reliable performance while maximizing patient comfort and compliance.
Start offering next-generation sleep therapy or contact us for more information.
Fast Laboratory Turnaround
Appliances are produced with an in-lab turnaround time
of approximately 5 days, excluding shipping. Nylon MRAs
ZenSleep appliances include a 1-year warranty covering manufacturing defects during normal intraoral use.
Get in Contact
Contact our team for clinical guidance, product information, or ordering support.
